You have the idea, we have the solution. In the “First Class league” of turnkey project planning, we develop integrated concepts for our customers worldwide as consultants and project managers, and accompany them beyond process automation – all from a single source. To achieve this, we interlock our departments and external partners for your customized solution in order to complete your project comprehensively, economically and in a future-proof manner.
We can also develop the complete system and hand it over to you ready for use. For more information, please refer to: LSR turnkey systems
Turnkey project planning
As an innovative manufacturer of moulds and cold runner systems, we develop custom-fit manufacturing solutions for our customers in Europe and worldwide in a comprehensive, economical and future-proof manner. Our aim is to combine the following essential parameters in a healthy balance:
Product quality
Ensuring the functionality of the moulded product. The focus is on a perfect product of the highest quality in accordance with a specified design.
Process reliability
Advice on finding integrated concepts through to process automation from a single source ensures the required process reliability.
Time
The close integration of all partners involved in the project and the targeted communication with the client avoid optimization loops in the project.
Cost-effectiveness
Neutral advice for a tailor-made solution is provided with a view to a sensible design and consequently high cost efficiency.
Product quality
The shaping part is responsible for fulfilling the requirements for the product and the quality. This means that the heart of the production of an LSR or HTV component is the individually manufactured LSR injection mould and the cold runner system.
Our mould flow analyses are an integral part of the mould development, ensuring that the product can be moulded in the required quality in the mould. Early joint consideration of the part design with the customer with regard to mould feasibility and corresponding requirements in assembly is the basis for ensuring product accuracy and functional reliability.
Process reliability
Process reliability is crucial for achieving consistent quality at high output rates. This is generated by the interaction of all supplied system components, for which we provide our customers with expert advice.
The requirements for product accuracy and functional safety define the necessary technology, which is determined by “reverse engineering”. The turnkey process guarantees precisely this perfect interaction of all individual components and is a key to avoiding errors.
Time
Our goal is: Right First Time!
Direct interdisciplinary cooperation, both internally and externally, reduces decision-making time to a minimum and creates a reliable workflow and transparency for all parties involved.
Short paths between design, work planning, production and technical centre lead to short reaction and implementation times of the conception and optimization processes up to the final release of the entire LSR or HTV turnkey system.
Cost-effectiveness
It is not the cost of the silicone mould and the cold runner, but the right mould of the right quality that determines the total cost of the project and therefore whether the project becomes an order and works profitably for the producer.
Customized plant engineering for “high runner” silicone projects pursue the goal of the lowest possible start-up investment and maximum profitability over the lifetime of the LSR and HTV turnkey system.
During the planning of a new silicone production plant, we advise you on multifunctional equipment, taking into account the expected prospective projects, in order to avoid unplanned additional new procurements.
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