LSR turnkey systems cover all areas of an LSR system. This complex overall system consists of components that must be individually coordinated with each other so that all customer-specific requirements are met successfully. As a low-viscosity material, LSR enables parts with complex geometries and the finest detailing to be injection moulded. Maximum precision and many years of know-how are the prerequisites for LSR systems that operate automatically and with process stability. Our team of highly motivated and innovative employees has repeatedly pursued new developments that have given EMDE a corresponding name in the market for flexibility and willingness to experiment. Your product is our focus.
Successful customer projects
We accompany our clients on project-relevant issues right from the very beginning. Whether it is a matter of finding process-ready design, the conceptual design of a production cell, or through training in the areas of silicone injection moulding, silicone technology and silicone processes. We hone the key to success in concert with our customers.
Trading house starts production
Babycare, 8-cavity soother
This interesting customer project started with the idea of entering the production of LSR parts until the commissioning of the machine on site. In this babycare project, we supported our customer, a formerly pure trading house, in the development of the components, material selection, mould technology and cold runner systems, as well as the configuration of the injection moulding machine. Even the mixing and dosing technology as well as cooling systems were configured and provided by EMDE MouldTec. Each machine – there are now four of them – runs 24/7 with an output of around 160-180,000 parts per week.
Medical Device Manufacturer Replaces TPE with LSR
Medical Care, multi-component connector overmoulding
It was our customer who motivated us to expand our expertise and product range in our core business. Today, complete connectors and cable systems for the automotive industry and medical technology can no longer do without silicone. Here, too, we were the helping hand at the start of production with LSR. The overmoulding of silicone cables with indifferent injection volumes and high optical requirements at the transitions to the cable and metal connector set standards for the coordination of the sealing geometries in the mould. Of course, we stood by our client as a partner from the beginning to the end of the project.
Automotive Tier 1 supplier diversifies into LSR production for a well-known household appliance manufacturer
Consumer Parts, 8+8 2K housing seal, Grivory GF50 + LSR
We were confronted with a special treat in this project. An experienced plastics processing company needed support to start its first LSR project: directly a 2C LSR project. All the peripheral components required were specified by EMDE. As the customer has its own well-equipped mould shop and a high level of competence in the production of thermoplastic moulds, a particularly economical cooperation was chosen: EMDE built the LSR mould, the customer the thermoplastic mould. The trusting cooperation of all project participants produced a “First Time Right” result. EMDE MouldTec was then directly classified as an “A-supplier”.
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